Custom Welded Rupture Disc Assemblies

Advanced pressure relief and activation solutions. Engineered for safety, precision, and performance.

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Description

We design and engineer high-precision welded rupture disc assemblies for use in extreme operating conditions found in aerospace and defense technologies.

Each solution is flexibly designed to meet your specific performance, environmental, and compliance requirements. Our assemblies are trusted to deliver accurate, reliable, repeatable performance in demanding applications around the world – and in space.

Trusted in High-Risk Aerospace and Defense Systems

Our custom welded rupture discs are used across mission-critical systems, including lithium-ion battery protection in spaceflight and subsea vehicles, pressure activation in propulsion systems, and life-saving crew safety equipment.

  • Built for harsh environments, our assemblies are corrosion-resistant and leak-tight, guaranteeing absolute containment until activation. When the defined pressure is reached, they activate within milliseconds, enabling split-second responses for life-support systems and propulsion equipment.
  • They can withstand extreme temperatures, pressures, and rapid changes in pressure and altitude. This includes proven performance at cryogenic temperatures, including liquid helium, for spaceflight and propulsion applications.
  • They deliver reliable, fail-safe performance under vibration, shock, acoustic loads, and thermal cycling.

Fully Tested and Documented for Qualification Confidence

Quality and compliance are integrated into every stage of design and manufacture. All rupture disc assemblies are fully tested, rigorously inspected, and completely traceable. We provide full certification and documentation to support qualification, project requirements, and applicable aerospace, defense, and industrial standards.

Key Capabilities:
  • In-house engineering and testing
  • Full traceability and inspection records
  • Complete certification and documentation
  • Supports aerospace and defense standards and audits
 Key Testing Capabilities:
  • Performance testing at cryogenic temperatures, including liquid helium
  • Performance testing at high temperatures
  • Burst pressure testing
  • Cycle testing
  • Shock testing
  • Vibration testing

A Flexible Engineering Partner for Evolving Programs

We take pride in building long-term partnerships with our customers. Our engineers engage early and remain flexible as designs evolve throughout the development process. The result is a rupture disc assembly that meets your exact fit, form, and function requirements without slowing your program.

Unusual and Custom Designs Welcome

The most common solution specifications we encounter are listed below, but we welcome custom requirements and unusual applications outside of these.

Common Solution Specifications include:

  • Size ranges: 3-40mm / 3/16"-1.5"
  • Burst pressure ranges: 1-1,034 barg / 14.5-15,000 psig
  • Inlet/outlet configurations: Threaded, tube stub,VCR-style fitting, muffle/baffle, free venting
  • Assembly materials: Austenitic Stainless Steel or Nickel as standard; Titanium, platinum, gold, and other exotic materials available on request.
  • Welding: Electron-beam welding affords superior leak tightness and the highest integrity possible while reducing the risk of premature failure.

Standards and Accreditations

  • ISO 9001
  • CE
  • ATEX
  • ITAR Registered (USA)
  • CMMC Compliant

Product Downloads

Case Study: Custom rupture discs protect vital power equipment during space missions

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